Every part tracked from station to station, so nothing goes missing unnoticed.
A Tier-1 auto parts maker with two plants. Its systems knew what each machine did, but not where each part was.
Where it saves money.
An estimate for one plant, based on what we saw on the floor. The trial turns it into measured numbers.
They knew the machine. Not the part.
Parts move 48 to a tray, with their codes hidden once stacked. They were only counted at packing. When a part went missing, nobody knew where.
A digital twin first. Then count every tray.
We rebuilt the gates and conveyors in 3D from the plant drawings and chose camera spots before mounting anything.
A camera over each gate counts the tray. 48 in, 48 out.
The plant's own reader scans each part code once.
Each part code is linked to its tray, so the tray carries the list down the line.
Each station's part list goes into the plant's system. A short count goes to the supervisor.
Every part has a history.
From the day a part is made to the day it ships, its path is in the plant's own system. A missing part points to the station where it went missing.
The camera is the input. The record is the product.
How it runs on site.
See your own site in this view.
Tell us the check in one sentence. We set it up on the cameras you already have. You judge it on the record.


